Overview

This project developed CMOS laser driver ICs, MEMS actuator drivers, and automatic optical power control loops for photonic display subsystems used in AR/VR headsets. The work was conducted during an internship at Meta Reality Labs and focused on improving power efficiency, thermal stability, and response latency in the photonic light engine.

Problem

Photonic display engines in AR/VR devices require precise, low-latency optical power modulation to render high-quality images. Laser diodes and MEMS mirrors are sensitive to temperature-induced drift, causing brightness variation and display artifacts. Existing driver circuits consumed excessive power and lacked the sub-microsecond stabilization loop bandwidth needed for high frame-rate display.

Approach

A closed-loop stabilization architecture was designed with an integrated optical power monitor feeding back into a fast CMOS driver. The feedback loop compensates for laser threshold drift and MEMS mirror position error in real time. The block diagram below illustrates the control flow:

Sense Controller Actuator Plant

Low-dropout regulators and switched-capacitor DC-DC converters were integrated to minimize supply-induced noise, while digital calibration routines compensated for process variation across manufacturing batches.

My Contributions

  • Designed and simulated CMOS laser driver circuits targeting sub-microsecond loop bandwidth
  • Implemented automatic optical power control (AOPC) feedback loop in RTL and silicon
  • Characterized driver ICs across temperature (−20°C to +70°C) and supply corners
  • Collaborated with display systems team to define power and latency requirements
  • Developed digital calibration algorithm reducing offset from manufacturing variation

Results

  • Demonstrated up to 35% reduction in driver power consumption vs. prior generation
  • Achieved sub-microsecond stabilization loop response time
  • System maintained demonstrated 99.9% optical power uptime across operating range
  • Calibration reduced inter-device variation by more than 4×

Tools & Stack

  • Advanced CMOS process node (details withheld)
  • Cadence Virtuoso / Spectre for circuit design and simulation
  • Python and MATLAB for loop stability analysis and measurement automation
  • Optical power meter and oscilloscope for characterization
  • Internal simulation and verification frameworks

Notes

This work was performed under NDA at Meta Reality Labs. Circuit schematics and process details are withheld. Results described reflect prototype characterization.

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